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Insert Molding combines discrete components including metal, ceramic and plastic into a single composite piece. Insert molding and composite molding are integral to modern manufacturing methods and can be credited with revolutionizing parts and assemblies for the automotive, appliance, business and medical equipment industries.
Since 1968 Capsonic has been a leader in insert and composite molding technologies providing product development services, prototyping and production from cutting edge facilities in Elgin, IL and Juarez, Mexico.
They have a reputation for ingenuity, integrity and reliability. Miles Products is proud to work with Capsonic to deliver our customers parts which perform as designed, on-time and on budget, regardless of complexity. |
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| Capsonic performs like their precision-engineered parts.
You could say insert molding is in their DNA. |
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| ADVANTAGE #1 SIMPLIFIED MANUFACTURING PROCESS |
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Insert Molding Advantage: What used to
require a complex assembly can be produced in
a single insert molded part saving our
customers assembly time, labor and money. |
Automotive Interior
Lighting Base.
See more information
and close-up
view of part. |
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The Capsonic Advantage: Capsonic offers complete custom insert molding services from design to prototyping through production.
All products and services are designed for manufactuarablity.
The company is equipped for high-volume production with the following:
. High-speed reel-to-reel capabilities.
. Fully-automated, high-cavitation production.
. In-line automated welding and testing.
Full in-house automation design, implementation and maintenance.
Capsonic and Miles Products give you seamless production efficiency. |
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| ADVANTAGE #2 STRONGER, LIGHTER & MORE RELIABLE |
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Insert Molding Advantage: High performance
resin composite parts are up to 70% lighter and
far exceed traditional assemblies in performance and
manufacturability. |
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Automotive Engine Control Module.
See more information
and close-up view of part. |
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The Capsonic Advantage: The entire Capsonic organization is set up to provide total quality assurance and customer service. We will help you optimize production with a focus on lean manufacturing.
Over 40 years experience in the insert molding industry.
Capsonic's Business Units provide direct "cradle to grave" job continuity with a single dedicated team overseeing the production at every step.
• Business Unit Manager. Leads, coordinates and continuously monitors your project team.
• Project Engineer. Directs your job from design concept through production startup.
• Manufacturing Engineer. Refines production processes to achieve greater efficiencies.
• Logistics Manager. Your dedicated contact for tracking production orders and ensuring on-time delivery.
• Quality Engineer. Designated direct contact for your parts focused on continuous improvement.
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| ADVANTAGE #3 SAVES TIME & REDUCES COSTS |
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Insert Molding Advantage: Accurate
repeatable process and lower part count.
Design flexibility and reliability, reduces
assembly or labor costs, which translates into
cost savings for our customers. |
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Automotive Window Lift
Actuator Motor Assembly
See more information
and close-up view of part. |
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| The Capsonic Advantage: Through all phases of the project Capsonic Engineering utilizes Advanced Product Quality Planning (APQP) to ensure maximum efficiency in high volume production.
Reel-to-reel press operation allows a seamless transition from our manufacturing floor to yours.
In-house tool maintenance insures maximum production efficiency and tool life.
Through our extensive sourcing capabilities, we can more efficiently fulfill your requirement for close tolerances, and deliver attractive, durable, plus dimensionally stable insert molded products. |
See insert molding product gallery
See Insert Molding Design Guide
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Phone Bruce Miles at 216-533-1410 to see how you can
benefit from the Capsonic Insert Molding Advantages. |
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